.
Damage Analysis and Repair in Overhaul Motor Pump Water Treatment Plant (WTP) PT Petrokimia Gresik Sub Babat Lamongan Plant using FMEA Method
Abstract
In the Water Treatment Plant (WTP) industry, motor pump maintenance is very important to maintain system performance. PT Petrokimia Gresik Sub Babat Lamongan Plant faces challenges in maintaining motor pumps that are crucial to their operations. To improve maintenance and reduce failures, a damage analysis was conducted using the Failure Mode and Effect Analysis (FMEA) method. This study aims to evaluate the potential for motor pump damage by identifying various failure modes, their impacts, and appropriate repair steps. FMEA is used to assess the risk of each failure mode, focusing on early detection and repair recommendations to improve motor pump reliability and efficiency. From 430 data analyzed, several main failure modes were found: lights out (27.6%), motor cable broken (19.6%), Motor fault (17.3%), crane jammed (9.2%), and pump jammed (6.9%). Other damages such as broken light switches, oil leaks, and abnormal sounds have a smaller percentage. The average Severity value of 6.75, Occurrence 4.5, Detection 5, and the highest Risk Priority Number (RPN) value of 252 were found in Motor Fault mode, indicating that Motor fault is the biggest risk that must be the main priority in handling and repair.
Keywords
Full Text:
PDFReferences
P. Harahap, “PENGARUH JATUH TEGANGAN TERHADAP KERJA MOTOR INDUKSI TIGA FASA MENGGUNAKAN SIMULINK MATLAB,” dalam Media Elektrika, 2016.
F. F. Syah, “PERBAIKAN DAN PEMELIHARAAN MOTOR LISTRIK PENGGERAK WATER JET PUMP DI AREA WASTE HEAT RECOVERY SYSTEM PT CEMINDO GEMILANG,” Jurnal Riset Rumpun Ilmu Teknik , pp. 78-87, 2022.
H. U. M. Y. A. Fajar Nurcahyo, “MENGIDENTIFIKASI KERUSAKAN MOTOR LISTRIK 3 FASA DENGAN METODE FAILURE MODE AND EFFECTS ANALISYS,” Jambura Industrial Review, 2023.
R. N. Prasetyono, “Pengaruh Penambahan Kapasitor Bank terhadap Perbaikan Daya pada Direct On Line (DOL) Berbasis Programmable Logic Controller (PLC) di Motor Listrik 3 Phase,” Journal of Telecommunication, Electronics, and Control Engineering (JTECE), pp. 132-143, 2023.
Winarto, “Perencanaan Perawatan Pompa Distribusi I pada Unit Water Treatment Plant Berdasarkan Metode Ismo,” Jurnal Nasional Pengelolaan Energi MigasZoom, vol. 5, no. 1, pp. 33-49, 2023.
Reza, “Analisis & perawatan pada water treatment plant PLTU X,” ERWIRA JOURNAL OF SCIENCE & ENGINEERING, vol. 4, no. 2, p. 86–93, 2024.
Aprianto, “Implementasi metode Failure Mode and Effect Analysis pada Industri di Asia – Kajian Literature,” Jurnal Manajemen Dan Teknik Industri Produksi, vol. XXI, no. 2, pp. 165-174, 2021.
DOI: https://doi.org/10.21107/triac.v12i1.29940
Refbacks
- There are currently no refbacks.
Copyright (c) 2025 Jurnal Teknik Elektro dan Komputer TRIAC
This work is licensed under a Creative Commons Attribution-ShareAlike 4.0 International License.
